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Power plant cooling & Intakes

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Joints | Applications | Advantages | Pressure Range




Power plants costing hundreds of millions of dollars represent a major infrastructure investment for public and private utility companies. It is an investment designed to provide reliable electric power for at least 30 years.

Fiberstrong™ filament-wound FRP pipe are the long term, reliable solution for Power plant piping. They are maintenance free and offer the lowest life-cycle cost compared with traditional steel or concrete pipes large diameter piping.

Fiberstrong gravity pipes for sea-water or river-water intakes are manufactured to ASTM D3262 specification in sizes from up to 158" (13 ft !) in diameter in 20 and 40 foot standard lengths. Marine harness lugs allow the joints to be made-up easily under water. Up to 3 x 40 ft sections may be pre-assembled to significantly reduce underwater installation time and costs

Future Pipe can also supply FRP flanged access man-ways and FRP bell mouths for your intake structures. Special Vinyl Ester based FRP chlorination piping installed internally or externally are available to provide a completely corrosion-free FRP system.

Pressure pipe for circulating water lines, outfall lines, blow down piping are manufactured to ASTM D3517 also in 20 and 40 foot lengths and in standard pressure classes from 50 psig up to 250 psig depending on size. FPI manufactures a complete range of fittings and flanges in all pressure classes and diameters.

Fiberstrong FRP pipe is also an ideal choice for Hydro-electric power plant penstocks, and can be installed above ground. Above ground Fiberstrong pipe are resistant to uV attack and are designed to remain exposed to sunlight for the design life of the piping system.

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JOINTS

Standard underground Fiberstrong FRP pipes are supplied with Double bell coupling joints (see picture above). In addition, for pressure service, special restrained mechanical (locked) joints or laminated (Butt-wrap) joints may also be supplied to allow underground or aboveground installation without thrust blocks, at changes of direction and x-section. The elimination of thrust blocks can be a major advantage within the confined space of power or desalination plant sites. Contact the FPI sales office for details on size/pressure range available for restrained joint systems. FPI can supply internal joint testers to allow large diameter joints to be hydrostatically tested immediately following assembly and before backfilling to insure the assembled joint is water-tight.

Double Bell Reka Coupling
Double Bell Reka Coupling
Laminated (Butt-wrap) Joint
Laminated (Butt-wrap) Joint
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APPLICATIONS

  • Offshore sea water and river Intake lines
  • Chlorination piping
  • Outfall lines
  • Cooling water supply lines
  • Circulating water lines
  • Blow down piping
  • Penstock piping
  • Desalination plant piping (RO, MSF, MED)
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ADVANTAGES

  • No corrosion from aggressive soils, ground water and sea water
  • 50 Year design life. Ideal for use in coastal areas.
  • Low pumping costs ( "C" factor = 150 ), lowest life cycle costs for large diameter piping
  • Light weight (1/10th the weight of concrete pipe), easy and fast installation onshore.
  • Water tight joints
  • Pre-assembled sections up to 120 feet can be installed at a time underwater significantly reducing off-shore installation costs.
  • uV resistant; can be safely installed above ground
  • Engineered pipe solution designed to meet specific project requirements.
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Pressure Range
  <=100 psig 150 psig 200 psig 225 psig 250 psig
  (<=6 bars) (10 bars)   (16 bars)  
ND inch          
upto 96
102      
108      
158        

Over the last 15 years, the FPI group has supplied numerous power plants and combined power/desalination plants with reliable FRP piping. For additional information see our download section at the right.

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Case Studies
Intake lines, UAE [PDF 46Kb]
Sugozu Power Plant - Turkey [PDF 48Kb]
Tahaddart Power Station - Morrocco [PDF 50Kb]
Aqaba Power Plant - Jordan [PDF 50Kb]
Vasilikos Power Plant - Cyprus [PDF 45Kb]
Eriglisi Power plant - Turkey [PDF 49Kb]
Jebel Ali G Power/Desal Plant - Dubai [PDF 62Kb]
Jebel Ali_K Power/Desal Plant - Dubai [PDF 36Kb]
Zahrani/Bedawi Power Plants - Lebanon [PDF 48Kb]
Ras Abu Fontas-B Power/Desal Plant - Qatar [PDF 49Kb]
Downloads
International reference list [PDF 19Kb]
Fiberstrong Product Specifications (US) [PDF 1,380Kb]
Very large diameter pipe brochure [PDF 791Kb]
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